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INDEX > PRODUCT > PILE TURNER
STANDARD DEVICES AND COMPONENTS
A.Feeding Unit
- Pile tray with handle allowing manual lateral correction of the pile during production
- German design Mabeg feeder with Non-stop feeding
- Stream-wise feeding system with a highest speed of 135 sheets per minute
- 4 suction cups each for lifting paper, five suction cups for moving paper
- Height and angle of suction heads are easily adjustable.
- 3 electronic safety devices preventing feeder from over ascending of feeder pile - Micro adjustment available for transversal position of pile table
- Lateral blowing system enhancing paper separation
- Precision electronic double sheet detector - High pile design that the maximum pile height up to1350mm
- Covered with an anti-static stainless plate - 4 front lays, adjust in pairs with front register control
- The speed of the feeding belt is adjustable
- Easy changeover of pull and push side guides simply by turning a bolt without the need of removing and replacing complete side guide
- 2 front guides with micro adjustment and the side guide is adjustable by wheel handle
- Side and front guides are with precision photocells, which can sense dark color and plastic sheet. The sensitive is adjustable
- Single position engagement electromagnetic clutch insures the first sheet after every re-start of machine is always fed to front lays for easy, time-saving and material-saving make ready
- Photo-electric detector with automatic stop system on feeding table in case of paper jam
- Separate drive controls of feeding unit and the main machine for easy make ready - PLC and electronic cam for timing control
B. Diecutting Unit
- Iiijma design segmental gear system for gripper bar positioning - High precision 2 sides opening gripper bar design fromJapan
- Siemens main motor controlled by Schneider inverter control - Micro adjustment of cutting force by worm gear driven by motor and controlled by touch screen - The pressure accuracy can be up to0.01mm - Crank shaft made of 40Cr steel
- Machine frames made of Q235-A Steel, upper and lower platens made of QT60 ductile iron with resin coated sand with Meehanite Die Cast Iron Technology
- Accurate positioning of Cutting chase controlled by precision photocell sensors with automatic check lock device - Cutting chase turn-over device
- Overload protection device with torque limiter for the highest safety of operator and equipment
- 7 sets of gripper bars with grippers made of lightweight and durable aluminum alloy with ultra hard coat and anodized finish ensure accurate and consistent paper registering - After long run test and delivered in pairs, main gripper, chain fromSubaki,Japan.
- High pressure index drive system for gripper bar positioning control - Special designed gripper bar lock for compensation to insure accurate paper registering - Pneumatic lock-up and release of cutting chase - Air floating cutting plate device for easy slide in and out - Cutting plate with aluminous base to protect the lifetime of the cutting plates and to reduce the noise when diecutting - Micro adjustment of the cutting plate is available - Central line system for quick job changeover
C. Blanking Unit (Two Stations)
- Holes, windows and rear-section waste are removed at station 1
- Finished blanks are neatly stacked on a pallet at station 2 - Remaining wastes are sent to the nonstop delivery system
- There is a paper inserter to insert the paper into the finished blank to give a better support of the pallet - The blanking unit can be changed over to normal waste stripping and the diecut product can be collected in the delivery unit
D. Delivery Unit
- Safety photo-electric devices preventing over-ascending and over
-descending of delivery paper pile.
- Adjustable depressor brush helps unloading paper from grippers and piling up paper
- High pile design up to1200 mm
- Automatic auxiliary belt table available for non-stop delivery
- Feeder movement and speed control can be adjusted in the delivery unit
- When blanking function is occupied, the remaining waste is collected by a rubbish trolley in the delivery unit. An optional press station can be supplied
E. Electric Parts, Operator Interface and Safety Detector
- The highest speed Japanese industrial Omron PLC system - Schneider operator interface with touch screen
- Omron Electronic cam switch and encoder - Electronic detectors, micro switched and photo-electric cells controlled by PLC on entire machine
F. Automatic Lubrication System
- Automatic oil pump and distribution system for entire machine with preset timer
- Lubrication oil distribution for gripper chains with individually controllable valve for each chain
G. Safety Devices and Quality Approval of Components
- All electronic and electrical parts are CE approved
- Overload protector for the protector and equipment
- Gripper chain clutch for the protection of gripper bars
- Emergency stop buttons on entire machine for quick a